X-Ray Spectral and X-Ray Structural Analysis of Electroerosive Powder Materials from Waste Steel R18
https://doi.org/10.21869/2223-1528-2022-12-3-26-38
Abstract
The purpose of this study is to conduct X-ray spectral and X-ray diffraction analysis of the electroerosive charge from waste steel R18.
Methods. To obtain new experimental powder materials (charge) from R18 steel waste, an electroerosive dispersion unit was used. For the study, we used an electroerosive charge from waste steel P18. For X-ray spectral analysis, the method of scanning electron microscopy was used, using an energy-dispersive X-ray analyzer from EDAX, built into a scanning electron microscope "QUANTA 200 3D". X-ray diffraction analysis was performed using a Rigaku Ultima IV diffractometer.
Results. The distribution of chemical elements over the surface of the electroerosive charge from R18 steel waste was experimentally established: carbon, oxygen, molybdenum, vanadium, chromium, iron and tungsten, and the main phases of the charge obtained by electroerosion dispersion from R18 steel waste were determined: WC, Fe2W2C, FeV,
Fe3O4.
Conclusion. According to the results of the research, it can be concluded that the grinding of waste steel R18 by electroerosion in distilled water leads to the formation of a charge with an elemental and phase composition that allows it to be used as the main material for the production of new tool products, cutting plates, knife blades, and also for the restoration and hardening of tools, parts of automobiles and agricultural machinery, by surfacing, welding and related processes. The obtained results can be used for further research of the electroerosive charge from R18 steel waste.
About the Authors
N. N. KarpenkoRussian Federation
Natalya N. Karpenko, Laboratory Assistant of the Department of Technology of Materials and Transport
50 Let Oktyabrya Str. 94, Kursk 305040
R. A. Latypov
Russian Federation
Rashit А. Latypov, Dr. of Sci. (Engineering), Professor, Professor of the Department of Equipment and Technology of Welding Production
38 B. Semyonovskaya Str., Moscow 107023
E. V. Ageeva
Russian Federation
Ekaterina V. Ageeva, Dr. of Sci. (Engineering), Associate Professor, Associate Professor of the Department of Materials Technology and Transport
50 Let Oktyabrya Str. 94, Kursk 305040
V. Yu. Karpenko
Russian Federation
Vadim Yu. Karpenko, Cand. of Sci. (Engineering), Engineer of the Scientific Research Institute of Space Instrumentation and Radioelectronic Systems
50 Let Oktyabrya Str. 94, Kursk 305040
References
1. Chaplygin S. Ob importozameshchenii i "importozameshchenii". Tekhnologicheskii resurs importozameshcheniya [About import substitution and "import substitution". Technological resource of import substitution]. Komponenty i tekhnologii = Components and Technologies, 2015, no. 9 (170), рр. 17–21.
2. Vikhrenko M. A. Problemy importozameshcheniya i vyyavlenie faktorov, vliyayushchikh na formirovanie strategii importozameshcheniya na proizvodstvennom predpriyatii [Problems of import substitution and identification of factors influencing the formation of an import substitution strategy at a manufacturing enterprise]. Sovremennye tendentsii v ekonomike i upravlenii: novyi vzglyad = Modern Trends in Economics and Management: a New Look, 2015, no. 35, pp. 98–102.
3. Libenson G. A., Lopatin V. Yu., Komarnitskii G. V. Protsessy poroshkovoi metallurgii. T. 1. Proizvodstvo metallicheskikh poroshkov [Processes of powder metallurgy. Vol. 1. Production of metal powders]. Moscow, MISIS Publ., 2001. 368 p.
4. Latypova G. R., Karpenko N. N., Latypov R. A., Karpenko R. A. Sostav i svoistva poroshka, poluchennogo elektroerozionnym dispergirovaniem otkhodov instrumental'noi bystrorezhushchei stali R18 [Composition and properties of the powder obtained by electroerosive dispersion of wastes of P18 tool high-speed steel]. Elektrometallurgiya = Electrometallurgy, 2020, no. 3, pp. 25–29.
5. Ageev E. V., Gadalov V. N., Ageeva E. V., Bobryshev R. V. Poroshki, poluchennye elektroerozionnym dispergirovaniem otkhodov tverdykh splavov – perspektivnyi material dlya vosstanovleniya detalei avtotraktornoi tekhniki [Powders obtained by electroerosive dispersion of hard alloy wastes - a promising material for the restoration of automotive parts]. Izvestiya Yugo-Zapadnogo gosudarstvennogo universiteta = Proceedings of the Southwest State University, 2012, no. 1 (40), pt. 1, pp. 182–189.
6. Bayramov P. K. Poluchenie vysokodispersnykh poroshkov metallov i ikh soedinenii elektroiskrovym dispergirovaniem metallov [Obtaining highly dispersed powders of metals and their compounds by electrospark dispersion of metals]. Moscow, MISIS Publ., 2012. 80 p.
7. Ageev E. V., Latypova G. R., Davydov A. A., Ageeva E. V. Provedenie rentgenospektral'nogo mikroanaliza tverdosplavnykh elektroerozionnykh poroshkov [Carrying out X-ray spectral microanalysis of hard-alloy electroerosive powders]. Izvestiya Yugo-Zapadnogo gosudarstvennogo universiteta = Proceedings of the Southwest State University, 2012, no. 5(44) pt. 2, pp. 99–102.
8. Kruglyakov O. V., Karpenko N. N., Ageeva E. V. Modern automotive materials and technologies]. Sovremennye avtomobil'nye materialy i tekhnologii. Sbornik statei VI Mezhdunarodnoi nauchno-tekhnicheskoi konferentsii [Obtaining a nanoscale tungsten-containing powder suitable for the restoration of car parts. Collection of articles of the VI International Scientific and Technical Conference]; ed. by E. V. Ageev. Kursk, Southwest St. Univ. Publ., 2014, pp. 212–217. (In Russ.)
9. Artamonov B. A., Kruglov A. I., Stebaev L. I. Generatory impul'sov dlya elektroerozionnoi obrabotki [Pulse generators for electroerosive machining]. Moscow, Mashinostroenie Publ., 1976. 124 p.
10. Ageev E. V. Ustanovka dlya polucheniya nanodispersnykh poroshkov iz tokoprovodyashchikh materialov [Installation for obtaining nanodispersed powders from conductive materials]. Patent RF, no. 2449859, 2012.
11. Ageev E. V., Karpenko V. Yu., Karpenko N. N. Sovershenstvovanie tekhnologii vosstanovleniya elektroiskrovoi obrabotkoi iznoshennykh dvigatelei avtomobilei putem primeneniya elektroerozionnykh materialov [Improving the technology of restoration of worn-out car engines by electrospark treatment by using electroerosive materials]. Trudy GOSNITI = Proceedings of GOSNITI, 2016, vol. 124, no. 2, pp. 12–19.
12. Guryev A. M., Kharaev Yu. P., Popova N. A., Sizonenko N. R., Nikonenko E. L., Kozlov E. V. Fazovyi sostav i tonkaya struktura stali R18 [Phase composition and fine structure of steel R18]. Fundamental'nye problemy sovremennogo materialovedeniya = Fundamental Problems of Modern Materials Science, 2005, vol. 2, no. 4, pp. 99–103.
13. Latypova G. R., Karpenko N. N., Yaroshenko V. V. [Elemental composition of powder particles obtained by electroerosive dispersion of R18 tool steel waste]. Progressivnye tekhnologii i protsessy. Sbornik nauchnykh statei 5-i Vserossiiskoi nauchno-tekhnicheskoi konferentsii s mezhdunarodnym uchastiem [Progressive technologies and processes. Collection of scientific articles of the 5th All-Russian scientific and technical conference with international participation]. Kursk, Universitetskaya kniga Publ., 2018, pp. 174–176. (In Russ.)
14. Ageev E. V., Semenikhin B. A., Ageeva E. V., Latypov R. A. Issledovanie khimicheskogo sostava poroshkov, poluchennykh elektroerozionnym dispergirovaniem tverdogo splava [Study of the chemical composition of powders obtained by electroerosive dispersion of a hard alloy]. Izvestiya Yugo-Zapadnogo gosudarstvennogo universiteta = Proceedings of the Southwest State University, 2011, no. 5 (38), pt. 1, pp. 138a–144.
15. Spiridonov A. A. Planirovanie eksperimenta pri izuchenii tekhnologicheskikh protsessov [Planning an experiment in the study of technological processes]. Moscow, Ma- shinostroenie Publ., 1981. 184 p.
16. Ageeva E. V., Horyakova N. M., Ageev E. V. Morfologiya mednogo poroshka, poluchennogo elektroiskrovym dispergirovaniem iz otkhodov [Morphology of copper powder produced by electrospark dispersion from waste]. Rossiiskie inzhenernye issledovaniya = Russian Engineering Research, 2014, vol. 34, no. 11, pp. 694–696.
17. Ageev E. V., Gadalov V. N., Semenikhin B. A., eds. Rentgenostrukturnyi analiz poroshkov, poluchennykh elektroerozionnym dispergirovaniem tverdogo splava [X-ray diffraction analysis of powders obtained by electroerosive dispersion of a hard alloy]. Zagotovitel'noe proizvodstvo v mashinostroenii = Procurement Production in Mechanical Engineering, 2011, no. 2, pp. 42−44.
18. Ageev E. V., Latypova G. R., Davydov A. A., Ageeva E. V. Provedenie rentgenospektral'nogo mikroanaliza elektroerozionnykh poroshkov tverdykh splavov [Carrying out X-ray spectral microanalysis of hard alloy electroerosive powders]. Izvestiya Yugo-Zapadnogo gosudarstvennogo universiteta = Proceedings of the Southwest State University, 2012, no. 5 (44), pt. 2, pp. 99–102.
19. Shidlovsky A. K., Shcherba А. A., Muratov V. A., Karvovskii V. B. Uluchshenie pokazatelei kachestva i elektroerozionnogo dispergirovaniya metallov s uchetom vzaimnogo vliyaniya kharakteristik istochnika pitaniya i tekhnologicheskogo apparata [Improving the quality indicators and electroerosive dispersion of metals, taking into account the mutual influence of the characteristics of the power source and the technological apparatus]. Sovershenstvovanie elektrooborudovaniya i sredstv avtomatizatsii tekhnologicheskikh protsessov promyshlennykh predpriyatii. Tezisy dokladov 1-i Dal'nevostochnoi nauchno-prakticheskoi konferentsii [Improvement of electrical equipment and means of automation of technological processes of industrial enterprises. Abstracts of the 1st Far Eastern Scientific Scientific and Practical Conference]. Komsomolsk-on-Amur, KnAPI Publ., 1986, pp. 98–99.
20. Milyakh A. N., Shcherba A. A., Muratov V. A. Stabilizatsiya rezhimov ob"emnykh parametrov elektroerozionnogo dispergirovaniya metallov [Stabilization of modes of volumetric parameters of electroerosive dispersion of metals]. Sostoyanie i perspektivy razvitiya elektrotekhniki = Status and prospects for the development of electrical technology, 1985, pt. 2, pp. 161–162.
Review
For citations:
Karpenko N.N., Latypov R.A., Ageeva E.V., Karpenko V.Yu. X-Ray Spectral and X-Ray Structural Analysis of Electroerosive Powder Materials from Waste Steel R18. Proceedings of the Southwest State University. Series: Engineering and Technology. 2022;12(3):23-38. (In Russ.) https://doi.org/10.21869/2223-1528-2022-12-3-26-38