Preview

Proceedings of the Southwest State University. Series: Engineering and Technology

Advanced search

On the issue of using nitrocarburizing for surface hardening of parts made of 30KhGS steel

https://doi.org/10.21869/2223-1528-2025-15-2-34-44

Abstract

Purpose. Study of the elemental and phase compositions, as well as the microhardness of the surface of the cutter body of the KZTS A6/20 road milling machine made of 30KhGS steel, in order to use nitrocarburizing for its surface hardening.
Methods. Modern methods and equipment were used to achieve the set goal. Using the X-ray analyzer built into the Quanta 600 FEG scanning electron microscope, X-ray spectra were determined at specific points on the sample surface. The phase composition of the sample was studied by X-ray diffraction on a Rigaku Ultima IV diffractometer in Cu-Kα radiation using Soller slits using the ICCD PDF-2 DB (2014). The diffraction maxima were described using a superposition of the Gaussian function and the Lorentz function. Using the DM-8 automatic microhardness analysis system using the micro-Vickers method, the microhardness of the samples was studied by transverse section.
Results. The following were obtained as a result of the study: an X-ray diffraction pattern of the elemental composition of the cutter body of the KZTS A6/20 road milling machine, showing that the ratio of the elements corresponds to the composition of alloyed structural steel 30KhGS; a diffraction pattern showing the crystalline phases of α-Fe and Fe2O3 with different sizes of crystallites, as well as data on the position and interplanar distances of all reflections. The microhardness of the sample surface was determined: HV0.01 = 437.6.
Conclusion. The completed study will allow the development of recommendations for the practical application of chemical-thermal treatment methods, by means of which it is possible to carry out surface hardening of parts made of 30KhGS steel, in particular the body of a road milling cutter.

About the Author

K. Yu. Kuznetsov
Southwest State University
Russian Federation

Konstantin Yu. Kuznetsov, Postgraduate Student

50 let Oktyabrya Str. 94, Kursk 305040 



References

1. Sergeev N.N., Ushakov M.V., Sergeev A.N. Study of corrosion resistance of structural alloy steels in aggressive environments. Izvestiya Tul'skogo gosudarstvennogo universiteta. Tekhnicheskie nauki = Proceedings of Tula State University. Series: Technical sciences. 2019;(3):591-601. (In Russ.)

2. Zhiginas V.V. Wear resistance of hardened steel 30KhGSA in corrosive environments. Problemi tertya ta znoshuvannya = Friction and wear problems. 2012;(57):117-138. (In Russ.)

3. Muraviev V.I., Sablin P.A., Lonchakov S.Z. The influence of heat treatment and mechanical processing modes on the properties and surface quality of medium-alloy steels. Metalloobrabotka = Metalworking. 2015;(4):7-12. (In Russ.)

4. Kisel Yu.E., Guryanov G.V., Kubatkina O.V., Lapteva N.A. Road milling cutter. Russian Federation patent 180771. 22 June 2018. (In Russ.)

5. Popov S.N., Antonyuk D.A. Study of the influence of external wear conditions on the wear resistance of road milling cutters. Novye materialy i tekhnologii v metallurgii i mashinostroenii = New materials and technologies in metallurgy and mechanical engineering. 2008;(1):25-29. (In Russ.)

6. Kuznetsova L.P., Kuznetsov K.Yu., Kolmykov V.I., Semenikhin B.A. Study of the elemental composition of the components of road milling cutters using X-ray fluorescence analysis. Izvestiya Yugo-Zapadnogo gosudarstvennogo universitet. Seriya: Tekhnika i tekhnologii = Proceedings of the Southwest State University. Series: Engineering and Technology. 2023;13(3):44-60. (In Russ.)

7. Wählisch A., Streeck C., Hönicke P., Beckhoff B. Validation of secondary fluorescence excitation in quantitative X-ray fluorescence analysis of thin alloy films. J. Anal. At. Spectrom. 2020;35:1664-1670. https://pubs.rsc.org/en/content/articlelanding/2020/ja/d0ja00171f.

8. Popov S.N. Antonyuk D.A. Methodology for production testing of road milling cutter materials under conditions of wear by fixed abrasive. New materials and technologies in metallurgy and mechanical engineering. 2007;(2):155-162. (In Russ.)

9. Popov S.N., Antonyuk D.A. Optimization of service life of road milling cutters based on technologies of preliminary and restorative wear-resistant surfacing. Konstruktsionnye funktsional'nye materialy = Structural and functional materials. 2007;(1):69-77. (In Russ.)

10. Osipov S.P., Shkolny A.N., Bida K.B., Malkov A.V. Evaluation of the durability of rotating cutters with wear-resistant inserts of arbitrary shape. Mekhanizatsiya stroitel'stva = Mechanization of construction. 2014;(9):22-25. (In Russ.)

11. Loshkarev D.A., Kalmykov V.I. Study of the influence of the nitrocarburizing process on the grain size of structural steel. In: Sovremennye problemy i napravleniya razvitiya metallovedeniya i termicheskoi obrabotki metallov i splavov: sbornik nauchnykh statei 4-i Mezhdunarodnoi nauchnoprakticheskoi konferentsii, posvyashchennoi pamyati akademika A.A. Baikova = Modern problems and directions of development of metal science and heat treatment of metals and alloys: collection of scientific articles of the 4th International Scientific and Practical Conference dedicated to the memory of Academician A. N.A. Baykov. Kursk: Universitetskaya kniga; 2023. P. 89-92. (In Russ.)

12. Tarasov A.N., Shalaginov S.L., Makarsky V.A. Composition for nitrocarburizing products made of alloy steels. Russian Federation patent 2314363. 10 January 2008.

13. Kostin N.A., Kolmykov V.I., Kostin N.N., Kolmykov D.V. Method of nitrocarburizing parts made of structural and tool steels. Russian Federation patent 2586178. 10 June 2016.

14. Kostin N.A., Kolmykov V.I., Kostin N.N., et al. Method of nitrocarburizing parts made of structural and tool steels. Russian Federation patent 2592339. 20 Jule 2016.

15. Kostin N.A., Kolmykov V.I., Kostin N.N., et al. Method of nitrocarburizing parts made of structural and tool steels. Russian Federation patent 2600612. 27 October 2016.

16. Kolmykov D.V., Vorobyev Yu.S., Kolmykov V.I., Trusova E.V. Investigation of the features of the formation of diffusion layers during nitrocementation of high-chromium steels in a carbon black medium. Izvestiya Yugo-Zapadnogo gosudarstvennogo universiteta. Seriya: Tekhnika i tekhnologii = Proceedings of the Southwest State University. Series: Engineering and Technology. 2024;14(1):30- 45. (In Russ.) https://doi.org/10.21869/2223-1528-2024-14-1-30-45.

17. Kolmykov V.I., Romanenko D.N., Abyshev K.I., Nefediev S.P., Dema R.R. On the use of nitrocarburized steel 30KhGT for road milling cutters. In: Ivanova M.A., Il'ina I.A. (eds.). Sovremennye problemy svarochnogo proizvodstva: sbornik nauchnykh trudov = Modern problems of welding production: collection of scientific papers. Chelyabinsk: Izd. tsentr YuUrGU, 2016. Р. 290-299. (In Russ.)

18. Altukhov A.Yu., Ageeva E.V., Gorokhov A.A., Osminina A.S. Х-ray microanalysis of electric-spark coatings based on tungsten-containing electroerosion powders. Izvestiya Yugo-Zapadnogo gosudarstvennogo universiteta. Seriya: Tekhnika i tekhnologii = Proceedings of the Southwest State University. Series: Engineering and Technologies. 2018;22(3):29-39. (In Russ.) https://doi.org/10.21869/2223-1560-2018-22-3-29-39.

19. Kovalev A.A., Tishchenko L.A., Shashurin V.D, Galinovsky A.L. Features of the application of X-ray structural analysis methods in the study of materials. Tekhnologiya metallov = Metal Technology. 2017;(7):2-11. (In Russ.)

20. Perevaj T.A. Measuring microhardness across the cross-section of the deposited layer using gas-powder surfacing. Inzhenernyi vestnik Dona = Engineering Bulletin of the Don. 2022; 11(95):748- 754. (In Russ.)


Supplementary files

Review

For citations:


Kuznetsov K.Yu. On the issue of using nitrocarburizing for surface hardening of parts made of 30KhGS steel. Proceedings of the Southwest State University. Series: Engineering and Technology. 2025;15(2):34-44. (In Russ.) https://doi.org/10.21869/2223-1528-2025-15-2-34-44

Views: 59


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2223-1528 (Print)