About the Possibility of Using Nitrocemented Tungsten-Free Steel HGS (EI553) for Precision Parts of Diesel Fuel Equipment
https://doi.org/10.21869/2223-1528-2022-12-4-85-99
Abstract
Purpose. Investigation of the effect of nitrocementation at low temperatures of HCG steel in a highly active nitrogencarbon medium on the structure, phase composition and properties to recommend it as a material for precision parts of diesel fuel equipment.
Methods. Nitrocementation at 520 − 6000C in an active medium based on carbamide and potassium ferro-sineride ensures the production of solid carbonitride phases on the surface that are resistant to wear in the conditions of operation of precision parts of diesel fuel equipment.
Results. It has been experimentally shown that the wear resistance of nitrocemented steel HCG is 2.7 − 4.4 times higher than the wear resistance of hardened steel HVG. The achievement of the maximum wear resistance of modified steel is observed when the carbonitride content in the structure is more than 70%. At the same time, the hardness of the worn surface becomes almost equal to the hardness of quartz particles and their abrasive action on such a surface ceases. The intensity of wear of modified parts in such conditions is minimized – by a fraction more compared to parts that have not been subjected to nitrocementation.
Conclusion. The conducted studes have shown that tungsten-free tool steel HCG with surface hardening (modification) by low-temperature nitrocementation can be successfully used for the manufacture of diesel fuel equipment parts instead of traditional tungsten-containing steel HVG.
The use of nitrocemented steel HCG in the mass production of diesel fuel equipment can give a significant economic effect due to the lower cost of steel and increased durability of nitrocemented parts. The choice of one or another nitrocementation mode depends on the technological capabilities of the enterprise producing parts of diesel fuel equipment.
About the Authors
S. A. GrashkovRussian Federation
Sergey A. Grashkov, Cand. of Sci. (Engineering), Associate Professor, Associate Professor of the Department of Processes and Machines in Agricultural Engineering
70 K. Marx Str., Kursk 305021
V. I. Kolmykov
Russian Federation
Valery I. Kolmykov, Dr. of Sci. (Engineering), Professor, Professor of the Department of Materials Technology and Transport
50 Let Oktyabrya Str. 94, Kursk 305040
References
1. Antipov V. V. Iznos pretsizionnykh detalei i narushenie kharakteristik toplivnoi apparatury dizelei [Wear of precision parts and violation of the characteristics of diesel fuel equipment]. Moscow, Mashinostroenie Publ., 1972. 149 р.
2. Sergeev V. V., Fridman V. B., Egorshina T. V. Povyshenie iznosostoikosti i korrozionnoi stoikosti plunzhernykh par toplivnykh nasosov [Improving the wear resistance and corrosion resistance of plunger pairs of fuel pumps]. Metallovedenie i termicheskaya obrabotka metallov = Metal Science and Heat Treatment, 1988, no. 6, pp. 6–8.
3. Lebedev B. I., Yarkov V. A. Povyshenie dolgovechnosti pretsizionnykh detalei dizel'noi toplivnoi apparatury [Increasing the durability of precision parts of diesel fuel equipment]. Moscow, Mashinostroenie Publ., 1965. 120 р.
4. Kozlovsky I. S., Olovyannikov V. A., Zinchenko V. M. Kriterii otsenki kachestva i osnovy ratsional'nogo vybora tsementuemykh i nitrotsementuemykh stalei [Quality assessment criteria and the basis of rational choice of cemented and nitrocemented steels]. Metallovedenie i termicheskaya obrabotka metallov = Metallology and Heat Treatment of Metals, 1981, no. 3, pр. 2–9.
5. Pereverzev V. M., Kolmykov V. I., Vorotnikov V. A., Belan A. A. Vliyanie karbidov na stoikost' tsementovannykh stalei k iznashivaniyu v kvartsevom abrazive [Influence of carbides on the resistance of cemented steels to wear in quartz abrasive]. Metallovedenie i termicheskaya obrabotka metallov = Metal Science and Heat Treatment, 1990, no. 4, pp. 45–48.
6. Shubin R. P., Grinberg M. L. Nitrotsementatsiya detalei mashin [Nitrocementation of machine parts]. Moscow, Mashinostroenie Publ., 1975. 208 р.
7. Lakhtin Yu. N., Arzamasov B. N. Khimiko-termicheskaya obrabotka metallov [Chemical-thermal treatment of metals]. Moscow, Metallurgiya Publ., 1985. 426 р.
8. Grigorovia V. K., Volkova R. M., Bozhenov V. A., Mostislavsky Z. Ya. Gazovaya nitrotsementatsiya vysokouglerodistykh stalei [Gas nitrocementation of high-carbon steels]. Metallovedenie i termicheskaya obrabotka metallov = Metal Science and Heat Treatment of Metals, 1981, no. 11, pp. 17– 19.
9. Guzel S. M. Issledovanie vidov iznashivaniya pretsizionnykh detalei i metody ikh vosstanovleniya [Study of types of wear of precision parts and methods of their restoration]. Trenie i iznos v mashinakh [Friction and wear in machines]. Is. XVII. Moscow, AN SSSR Publ., 1962. 263 p.
10. Akhantyev V. P., Ivlev V. I., Kurbatov V. P., eds. Nasyshchenie stali azotom pri gazovoi nitrotsementatsii [Saturation of steel with nitrogen during gas nitrocementation]. Metallovedenie i termicheskaya obrabotka metallov = Metal Science and Heat Treatment, 1978, no. 3, pp. 32–34.
11. Gulikhandanov E. L., Semenov L. M., Shapochkin E. I., eds. Osobennosti stroeniya nitrotsementovannykh sloev s povyshennym soderzhaniem azota [Structural features of nitrocemented layers with a high nitrogen content]. Metallovedenie i termicheskaya obrabotka metallov = Metal Science and Heat Treatment, 1990, no. 5, pр. 12–15.
12. Ivanov S. G., Guryev A. M., Kosheleva E. A., Brul T. A. Diffuzionnoe nasyshchenie stalei iz nasyshchayushchikh obmazok [Diffusion saturation of steels from saturating coatings]. Fundamental'nye issledovaniya = Fundamental research, 2007, no. 4, pp. 37–38.
13. Iskhakov S. S., Laptev V. G., Semenova L. M., eds. Iznosostoikost' i ustalostnaya prochnost' stalei posle nizkotemperaturnoi nitrotsementatsii [Wear resistance and fatigue strength of steels after low-temperature nitrocementation]. Metallovedenie i termicheskaya obrabotka metallov = Metal Science and Heat Treatment, 1981, no. 1, рр. 2–5.
14. Kolmykov V. I., Kovynev R. A., Pereverzev V. M., eds. Tsianirovnie instrumental'nykh stalei v ekologicheski bezopasnom karbyurizatore [Cyanidation of tool steels in an environmentally safe carburetor]. Zashchita okruzhayushchei sredy v neftegazovom komplekse = Environmental protection in oil and gas complex, 2006, no. 12, pp. 108–111.
15. Blinkov B. S., Kalutsky E. S., Grashkov S. A., Stepashov R. V. [On the issue of deposition of an electrolytic iron-cobalt alloy]. Aktual'nye problemy i innovatsionnaya deyatel'nost' v agropromyshlennom proizvodstve. Materialy Mezhdunarodnoi nauchno-prakticheskoi konferentsii [Current problems and innovative activities in agro-industrial production. Materials of the International Scientific and Practical Conference]. Kursk St. Agricultural Acad. named after I. I. Ivanov Publ., 2015, pp. 55–57. (In Russ.)
16. Grashkov S. A., Pivovar N. A., Alekhine Yu. G. [The effect of the composition of a pastelike carburetor on the cementation of low-alloy steel HVG]. Innovatsionnye tendentsii razvitiya rossiiskoi nauki. Materialy XI Mezhdunarodnoi nauchno-prakticheskoi konferentsiya molodykh uchenykh [Innovative trends in the development of Russian science. Materials of the XI International Scientific and Practical Conference of Young Scientists]. Krasnoyarsk, Krasnoyarsk St. Agrarian Univ. Publ., 2018, pp. 170–171. (In Russ.)
17. Ageev E. V., Shcherbakov A. V., Alyokhin Yu. G., Grashkov S. A. Povyshenie informativnosti protsessa diagnostirovaniya dvigatelei avtomobilei za schet tekhnicheskoi endoskopii [Increasing the i nformation content of the process of diagnosing car engines through technical endoscopy]. Izvestiya Yugo-Zapadnogo gosdarstvennogo universiteta = Proceedings of the Southwest State University, 2018, no. 1 (76), pp. 18–26.
18. Goryainov V. V., Eskov D. I. [Hardening of machine parts by low-temperature chemical-thermal treatment]. Aktual'nye problemy inzhenerno-tekhnicheskogo obespecheniya APK. Materialy Mezhdunarodnoi nauchno-prakticheskoi konferentsii [Actual problems of engineering and technical support of the agroindustrial complex. Materials of the International Scientific and Practical Conference]. Kursk, Kursk St. Agricultural Acad. named after I. I. Ivanov Publ., 2013, pp. 18–22. (In Russ.)
19. Alekhin Yu. G., Grashkov S. A., Ugrimov A. S. [The quality of deposited coatings of plowshares]. Kachestvo v proizvodstvennykh i sotsial'no-ekonomicheskikh sistemakh. Sbornik nauchnykh trudov 5-i Mezhdunarodnoi nauchno-tekhnicheskoi konferentsii [Quality in production and socio-economic systems. Collection of scientific papers of the 5th International Scientific and Technical Conference]; ed. by E. V. Pavlov. Kursk, Universitetskaya kniga Publ., 2017, pp. 11–13. (In Russ.)
20. Alekhin Yu. G., Grashkov S. A., Ugrimov A. S. [Innovative technology of restoration of worn parts of automotive equipment by using electric spark coatings based on electroerosive nanomaterials]. Progressivnye tekhnologii i protsessy. Sbornik nauchnykh statei 3-i Mezhdunarodnoi molodezhnoi nauchno-prakticheskoi konferentsii [Progressive technologies and processes. Collection of scientific articles of the 3rd International youth scientific and practical conference]; ed. by A. A. Gorokhov. Kursk, Universitetskaya kniga Publ., 2016, pp. 14–17.
21. Belan E. A., Grashkov S. A., Alekhin Yu. G. [Indicators of the quality and technical level of restoration of crankshafts]. Perspektivnoe razvitie nauki, tekhniki i tekhnologii. Sbornik nauchnykh statei materialy 6-i Mezhdunarodnoi nauchno-prakticheskoi konferentsii [Promising development of science, technology and technologies. Collection of scientific articles of the 6th International Scientific and Practical Conference]; ed. by A. A. Gorokhov. Kursk, Universitetskaya kniga Publ., 2016, pp. 22–26. (In Russ.)
Review
For citations:
Grashkov S.A., Kolmykov V.I. About the Possibility of Using Nitrocemented Tungsten-Free Steel HGS (EI553) for Precision Parts of Diesel Fuel Equipment. Proceedings of the Southwest State University. Series: Engineering and Technology. 2022;12(4):85-99. (In Russ.) https://doi.org/10.21869/2223-1528-2022-12-4-85-99