Physical and Chemical Activation of Quartz Raw Materials with Sodium Hydroxide in the Ratio of the Eutectic Composition in the Na2O – SiO2 System
https://doi.org/10.21869/2223-1528-2023-13-4-152-162
Abstract
The purpose of this work was to continue research on the activation of quartz raw materials using alkali metal hydroxides. This paper presents a theoretical justification and practical confirmation of the physical and chemical activation of quartz raw materials by sodium hydroxide, taking into account the eutectic ratios in the Na2O–SiO2 system.
Methods. Quartz glass sand VS-030-B was chosen as a source of quartz raw materials; as a sodium-containing raw material flake sodium hydroxide brand TR. For the scientific basis, the phase diagram of Na2O-SiO2 of Berezhny was used. To study the phase composition of activated quartz sand, X-ray phase analysis was used; to study a particle of the activation product of quartz sand and sodium hydroxide, scanning electron microscopy was used. To confirm the effectiveness of the developed method, comparative pulping of sodium vitreous silicate was carried out according to the proposed method and previously known ones.
Results. A method has been developed for activating quartz raw materials with sodium hydroxide to obtain vitreous sodium silicates using a mixture of two activation products, to obtain one of which parts of quartz raw materials and sodium hydroxide are taken in an eutectic ratio, and to obtain another activation product, the remainder of quartz raw materials and the calculated minimum the amount of sodium hydroxide required to obtain a shell on a quartz grain.
Conclusion. Based on the results of comparative experimental cooking of tableted mixtures for silicate lumps using the developed method for activating quartz raw materials and using a mixture of quartz sand and sodium carbonate, the efficiency of the developed method, expressed in reducing the cooking temperature, is experimentally affected. The results of the study were issued in the form of a patent of the Russian Federation No. 2714415 "Method of preparing a charge for alkaline silicate glass".
About the Authors
R. V. LavrovRussian Federation
Roman V. Lavrov, Candidate of Sciences (Engineering), Associate Professor of the Department of Fundamental Chemistry and Chemical Technology
50 Let Oktyabrya Str. 94, Kursk 305040
N. V. Kuvardin
Russian Federation
Nikolai V. Kuvardin, Candidate of Sciences (Chemistry), Associate Professor of the Department of Fundamental Chemistry and Chemical Technology
50 Let Oktyabrya Str. 94, Kursk 305040
S. Narmatov
Russian Federation
Sherzod Narmatov, Student of the Department of Fundamental Chemistry and Chemical Technology
50 Let Oktyabrya Str. 94, Kursk 305040
References
1. Melnikov E. P. Metody izucheniya i otsenki mestorozhdenii kvartsevogo syr'ya [Methods for studying and assessing deposits of quartz raw materials]. Moscow, Nedra Publ., 1990. 163 p.
2. Paryushkina O. V., Mamina N. A., Pankova N. A. Stekol'noe syr'e Rossii [Glass raw materials of Russia]. Moscow, JSC "Silicoform", 1995. 84 p.
3. Lazarenko E. K. Kurs mineralogii [Mineralogy course]. Moscow, Vysshaya shkola Publ., 1971. 608 p.
4. Guloyan Yu. A. Fiziko-khimicheskie osnovy tekhnologii stekla [Physico-chemical foundations of glass technology]. Moscow, Transit-X Publ., 2008. 736 p.
5. Guloyan Yu. A. Tekhnologiya steklotary i sortovoi posudy [Technology of glass containers and high-quality glassware]. Moscow, Legprombytizdat Publ., 1986. 365 p.
6. Rafienko V. A. Obogashchenie kvartsevykh peskov [Enrichment of quartz sands]. Moscow, Moscow St. Bugle Univ. Publ., 2004. 57 p.
7. Paryushkina O. V. Metody podgotovki kvartsevogo peska s tsel'yu intensifikatsii steklovareniа. Diss. kand. techn. nauk [Methods for preparing quartz sand for the purpose of intensifying glass melting. Cand. eng. sci. diss.]. Moscow, 1985. 228 p.
8. Shelaeva T. B. Mekhanokhimicheskaya aktivatsiya stekol'noi shikhty. Diss. kand. techn. nauk [Mechanochemical activation of glass batch. Cand. eng. sci. diss.]. Moscow, 2015. 133 p.
9. Krasheninnikova N. S., Frolova I. V., Kazmina O. V. Sposob podgotovki stekol'noi shikhty [Method for preparing glass batch]. Patent RF, no. 2295503, 2007.
10. Lavrov R. V. Syr'evoi kontsentrat i shikhta dlya proizvodstva silikatnogo stekla [Raw material concentrate and charge for the production of silicate glass]. Patent RF, no. 2597008, 2016.
11. Avvakumov E. G. Mekhanicheskie metody aktivatsii v pererabotke prirodnogo i tekhnogennogo syr'ya [Mechanical activation methods in the processing of natural and man-made raw materials]. Novosibirsk, Geo Publ., 2009. 153 p.
12. Bessmertny V. S., Minko N. I., Chernikova A. A. Sposob podgotovki stekol'noi shikhty [Method for preparing glass batch]. Patent RF, no. 2464240, 2012.
13. Lavrov R. V. Osobennosti protsessov stekloobrazovaniya pri ispol'zovanii gidroksidov metallov. Diss. kand. techn. nauk. [Features of glass formation processes when using metal hydroxides. Cand. egn. sci. diss.]. Belgorod, 2015. 182 p.
14. Lavrov R.V., Mironovich L. M. A novel method for preparing a batch of silicate glasses using sodium and potassium hydroxides. Glass Phys. Chem., 2018, vol. 44, no. 2, pp. 145–151.
15. Lavrov R. A method of activation of a quartz-containing raw material component of a glass batch with sodium hydroxide. The American Ceramic Society. 25th International Congress on Glass (ICG 2019). Boston, Massachusetts USA, 2019. P. 94.
16. Pham Van Au. Issledovanie mekhanoaktivatsii poroshkoobraznykh materialov v protsessakh proizvodstva granulirovannykh produktov. Diss. kand. techn. nauk [Study of mechanical activation of powdered materials in the processes of production of granular products. Cand. eng. sci. diss.]. Moscow, 2000. 180 p.
17. Lavrov R. V., Rasseko D. S. Modifikatsiya sinteticheskogo syr'evogo materiala na osnove gidroksida natriya dlya polucheniya stekla [Modification of synthetic raw material based on sodium hydroxide to produce glass]. Vestnik BGTU im.V. G. Shukhova = Bulleten of BSTU named after V. G. Shukhov, 2021, no. 8, pp. 1–8.
18. Lavrov R. V., Kuzmenko A. P., Min’ko N. I., Klikin E. G., Rodionov V. V. Features of the morphological structure of grains of two-component (Na2O, SiO2) synthetic raw material for the glass industry. Glass Phys. Chem., 2022, vol. 48, no. 5, pp. 436–439.
19. Lavrov R. V., Kuzmenko A. P., Mironovich L. M. Sposob podgotovki shikhty dlya shchelochnosilikatnogo stekla [Method for preparing a charge for alkali-silicate glass]. Patent RF, no. 2714415, 2020.
20. Lavrov R. V. Ispol'zovanie gidroksida natriya dlya polucheniya steklovidnykh shchelochnykh silikatov [The use of sodium hydroxide for the production of glassy alkali silicates]. Vestnik BGTU im. V. G. Shukhova = Bulletin of BSTU named after V. G. Shukhov, 2019, no. 7, pp. 95–102.
Review
For citations:
Lavrov R.V., Kuvardin N.V., Narmatov S. Physical and Chemical Activation of Quartz Raw Materials with Sodium Hydroxide in the Ratio of the Eutectic Composition in the Na2O – SiO2 System. Proceedings of the Southwest State University. Series: Engineering and Technology. 2023;13(4):152-162. (In Russ.) https://doi.org/10.21869/2223-1528-2023-13-4-152-162