Mathematical Methods of Observation of Wave Processes During Deformation of 3D Technology Products
https://doi.org/10.21869/2223-1528-2023-13-4-32-42
Abstract
The purpose of this work is to develop and apply mathematical methods (Fourier interpolation) to fix the presence and evaluation of the mechanisms of wave processes developing in products made of powder stainless and heat-resistant alloys of additive technologies (SLM) during their deformation.
Methods. To fix the presence of wave processes of plastic deformation in loaded 3d technology products, samples of powder stainless steel 03X18H12M2 (analog AISI 316L) and powder heat-resistant alloy 08ХN53BMTU (analog Inconel 718), manufactured using SLM technology on a 3d printer SLM280 2.0HL, were used. The samples were subjected to uniaxial stretching (GOST 1497-84) with a constant rate of capture in air at room temperature. The lengths of the marked sections were measured using digital video recording of the loading process of the marked surface of the samples. Graphs of the dependences of local relative deformation along the length of the sample and at selected test moments were constructed. The mathematical substantiation of the existence of the wave character of the fixed functions as periodic was carried out by decomposing them into a Fourier series with subsequent interpolation.
Results. It has been experimentally established that in the volume of the studied samples of powder stainless steel type 316L and heat-resistant alloy type Inconel 718, obtained by SLM technology, when they are stretched, there is a multistage character of wave deformation reflecting the development and movement of local micro-volumes of increased plasticity (foci of localized deformation). The Fourier interpolation procedure of a complex of experimentally obtained piecewise linear functions of the dimensions of the marking grid and their local deformations confirmed their apparent periodicity, i.e. the presence of a wave character.
Conclusion. The developed technique of fixing and mathematical processing of wave deformation spectra can be used to analyze the changing parameters of the surface marking (rolling grid) of 3d products both along their length and at fixed loading times, as well as when constructing multidimensional dependencies of the marking parameters on the geometry of samples and test time.
About the Authors
A. N. ChukanovRussian Federation
Alexander N. Chukanov, Doctor of Sciences (Engineering), Leading Researcher
125 Lenin Ave., Tula 300026
N. N. Dobrovolsky
Russian Federation
Nikolay N. Dobrovolsky, Candidate of Sciences (Physics and Matematics), Аssociate Professor
125 Lenin Ave., Tula 300026
E. V. Tsoi
Russian Federation
Evgeny V. Tsoi, Post-Graduate Student
125 Lenin Ave., Tula 300026
A. A. Yakovenko
Russian Federation
Alexandra A. Yakovenko, Candidate of Sciences (Engineering), Process Engineer
2 Mosina Str., Tula 300002
References
1. Shestopalov L. M. Deformirovanie metallov i volny plastichnosti v nikh [Deformation of metals and waves of plasticity in them]. Moscow, AN SSSR Publ., 1958. 268 p.
2. Indenbom V. L., Orlov A. N., Estrin Yu. Z. Elementarnye protsessy plasticheskoi deformatsii kristallov [Elementary processes of plastic deformation of crystals]. Kiev, Naukova dumka Publ., 1978, pp. 93–112.
3. Alekhin V. P. Fizika prochnosti i plastichnosti poverkhnostnykh sloev materialov [Physics of strength and plasticity of surface layers of materials]. Moscow, Nauka Publ., 1983. 280 p.
4. Likhachev V. A., Panin V. E., Zasimchuk E. E., eds. Kooperativnye deformatsionnye protsessy i lokalizatsiya deformatsii [Cooperative deformation processes and localization of deformation]. Kiev, Naukova dumka Publ., 1989. 320 p.
5. Kolsky G., Raider D. Volny napryazhenii i razrushenie [Stress waves and destruction]. Razrushenie [Destruction]. Moscow, Mir Publ., 1973, vol. 1, pp. 570–608.
6. Panin V. E., Grinyaev Yu. V., Danilov V. I., eds. Strukturnye urovni plasticheskoi deformatsii i razrusheniya [Structural levels of plastic deformation and destruction]. Novosibirsk, Nauka Publ., Sibirskoe otd-nie, 1990. 255 p.
7. Zuev L. B., Danilov V. I. Medlennye avtovolnovye protsessy pri deformatsii tverdykh tel [Slow autowave processes during deformation of solids]. Fizicheskaya mezomekhanika = Physical mesomechanics, 2003, vol. 6, no. 1, pp. 75–94.
8. Chukanov A. N. Vliyanie orientatsii izdelii additivnykh tekhnologii na ikh anizotropiyu deformatsii [Influence of orientation of products of additive technologies on their deformation anisotropy]. Mekhanicheskie svoistva sovremennykh konstruktsionnykh materialov. Sbornik materialov nauchnykh chtenii im. chl.-korr. RAN Ivana Avgustovicha Odinga [Mechanical properties of modern structural materials. Scientific readings named after chl.-corr. RAS I. A. Odinga]. Moscow, IMET RAS Publ., 2020, pp. 79–80.
9. Chukanov A. N. Anizotropiya deformatsii pri posloinom lazernom sinteze izdelii [Anisotropy of deformation in layered laser synthesis of products]. Perspektivnye tekhnologii i materialy. Materialy Vserossiiskoi nauchno-prakticheskoi konferentsii s mezhdunarodnym uchastiem [Promising technologies and materials. Materials of the All-Russian scientific and practical conference with international participation]. Sevastopol, SevGU Publ., pp. 169–174.
10. Chukanov A. N. Anizotropiya fiziko-mekhanicheskikh svoistv pri posloinom lazernom sinteze [Anisotropy of physico-mechanical properties in layered laser synthesis]. Sovremennye problemy i napravleniya razvitiya metallovedeniya i termicheskoi obrabotki metallov i splavov. Sbornik nauchnykh statei Mezhdunarodnoi nauchno-tekhnicheskoi konferentsii, posvyashchennoi 150-letiyu so dnya rozhdeniya akademika A. A. Baikova [Modern problems and directions of development of metallology and heat treatment of metals and alloys. Collection of scientific articles of the International Scientific and Technical Conference dedicated to the 150th anniversary of the birth of Academician A. A. Baykov]. Kursk, Universitetskaya kniga Publ., 2020, pp. 244–247.
11. Chukanov A. N., Tereshin V. A., Tsoi E. V. Svoistva izdelii, poluchennykh selektivnym lazernym sintezom. 1 "Sploshnye" izdeliya [Properties of products obtained by selective laser synthesis. 1. "Solid" products]. Sovremennye avtomobil'nye materialy i tekhnologii (SAMIT-2021). Sbornik statei XIII Mezhdunarodnoi nauchno-tekhnicheskoi konferentsi [Modern automotive materials and technologies (SAMIT2021). Collection of articles XIII International Scientific and Technical Conference]. Kursk, Universitetskaya kniga Publ., 2021, pp. 341–346.
12. Chukanov A. N., Tereshin V. A., Tsoi E. V., Matveeva A. V. Mashinnoe zrenie v analize volnovykh spektrov deformatsii additivnykh izdelii SLM-tekhnologii [Machine vision in the analysis of wave spectra of deformation of additive products of SLM-technology]. Perspektivnye materialy nauki, tekhnologii i proizvodstva. Sbornik nauchnykh statei Mezhdunarodnoi nauchno-prakticheskoi konferentsii [Perspective materials of science, technology and production. Collection of scientific articles of the International Scientific and Practical Conference)]. Kursk, Universitetskaya kniga Publ., 2022, pp. 325–329.
13. Chukanov A. N., Tereshin V. A., Tsoi E. V., Matveeva A. V. Volnovoi kharakter deformatsii pri rastyazhenii izdelii posloinogo lazernogo sinteza [The wave character of deformation during stretching of products of layered laser synthesis]. Perspektivy razvtiya tekhnologii obrabotki i oborudovaniya v mashinostroenii (MTO-62). Sbornik nauchnykh statei 7-i Vserossiiskoi nauchno-tekhnicheskoi konferentsii s mezhdunarodnym uchastiem [Prospects for the development of processing technologies and equipment in mechanical engineering (MTO-62). Collection of scientific articles of the 7th All-Russian Scientific and Technical Conference with international participation]. Kursk, Universitetskaya kniga Publ., 2022, pp. 206–210.
14. Chukanov A. N., Dobrovolsky N. N., Tsoi E. V., Matveeva A. V. Mashinnoe zrenie v analize volnovoi deformatsii v anizotropnykh metallakh [Machine vision in the analysis of wave deformation in anisotropic metals]. Aktual'nye voprosy nauki, nanotekhnologii, proizvodstva. Sbornik nauchnykh statei 2-i Mezhdunarodnoi nauchno-prakticheskoi konferentsii [Current issues of science, nanotechnology, and manufacturing. Collection of scientific articles of the 2nd International Scientific and Practical Conference]. Kursk, Universitetskaya kniga Publ., pp. 397–404.
15. Chukanov A. N., Tereshin V. A., Tsoi E. V., Matveeva A. V. Struktura volnovogo spektra plasticheskoi deformatsii izdelii SLM-tekhnologii [The structure of the wave spectrum of plastic deformation of SLM-technology products]. Sovremennye instrumental'nye sistemy, informatsionnye tekhnologii i innovatsii. Sbornik nauchnykh trudov XVII Mezhdunarodnoi nauchno-prakticheskoi konferentsii [Modern tool systems, information technologies and innovations. Collection of scientific papers XVII International Scientific and Practical Conference]. Kursk, Universitetskaya kniga Publ., 2022, pp. 369–372.
16. Chukanov A. N., Yakovenko A. A., Tsoi E. V. Matematicheskii analiz volnovykh deformatsionnykh spektrov v additivnykh splavakh [Mathematical analysis of wave deformation spectra in additive alloys]. Sovremennye materialy, tekhnika i tekhnologii = Modern materials, equipment and technologies, 2023, no. 3(48), pp. 30–34.
17. Chukanov A. N., Dobrovolsky N. N., Tsoi E. V., Goncharov S. S. Matematicheskii analiz v izuchenii volnovoi deformatsii v [Mathematical analysis in the study of wave deformation in metals]. Progressivnye tekhnologii i protsessy (MTO-66). Sbornik nauchnykh statei 9-i Vserossiiskoi nauchno-tekhnicheskoi konferentsii s mezhdunarodnym uchastiem [Progressive technologies and processes (MTO-66). Collection of scientific articles of the 9th All-Russian Scientific and Technical Conference with international participation]. Kursk, Universitetskaya knigaPubl., 2022, pp. 151–156.
18. Chukanov A. N., Dobrovolsky N. N., Tsoi E. V., Goncharov S. S. Tsifroanalogovoe preobrazovanie kusochno-lineinykh i periodicheskikh funktsii volnovoi deformatsii v metallakh [Digital-analog transformation of piecewise linear and periodic functions of wave deformation in metals]. Sovremennye materialy, tekhnika i tekhnologii = Modern materials, equipment and technologies, 2022, no. 4(43), pp. 44–49.
19. Chukanov A. N., Yakovenko A. A., Tsoi E. V. Vozmozhnosti mekhanicheskoi spektroskopii v otsenke sostoyaniya predrazrusheniya materiala [Possibilities of mechanical spectroscopy in assessing the state of pre-destruction of a material]. Sovremennye materialy, tekhnika i tekhnologii = Modern materials, equipment and technologies, 2022, no. 5(44), pp. 34–41.
20. Dobrovolsky N. M., Yesayan A. R., Andreeva O. V., Zaitseva N. V. Mnogomernaya teoretikochislovaya Fur'e interpolyatsiya [Multidimensional number-theoretic Fourier interpolation]. Chebyshevskii sbornik = Chebyshevsky Collection, 2004, vol. 5, is. 1, pp. 122–143.
Review
For citations:
Chukanov A.N., Dobrovolsky N.N., Tsoi E.V., Yakovenko A.A. Mathematical Methods of Observation of Wave Processes During Deformation of 3D Technology Products. Proceedings of the Southwest State University. Series: Engineering and Technology. 2023;13(4):32-42. (In Russ.) https://doi.org/10.21869/2223-1528-2023-13-4-32-42